mikrons
High Speed Disperser

High Speed Disperser

Product Overview

The MIKRONS High Speed Disperser is a rugged and versatile industrial mixing equipment designed for rapid mixing, dispersing, and dissolving of solid particles into liquid. Built with a heavy-duty carbon steel frame and stainless steel (SS 304/316L) contact parts, this disperser offers precision and performance for industries that require intensive shear forces for homogeneous dispersion.

Whether you're mixing paints, inks, adhesives, chemicals, or coatings, the MIKRONS High Speed Disperser delivers consistent results with reduced processing time, flexible speed control, and options for vacuum mixing and automated lifting.

Product Highlights

  • Heavy-Duty Frame Construction

    Built with carbon steel for stability and long-term durability. All wetted parts are made from corrosion-resistant SS 304 or SS 316L for compatibility with a wide range of chemicals.

  • Variable Frequency Drive (VFD)

    Enables smooth and controlled speed transition from slow agitation to high-speed dispersion, ensuring process accuracy and energy efficiency.

  • Hydraulic or Pneumatic Lifting System

    The disperser head can be lifted smoothly with either hydraulic or pneumatic mechanisms, based on your operational requirements.

  • Indexing Head

    Allows precise alignment for different container positions to improve handling and reduce downtime.

Features & Specifications

Feature
Description
Material of Construction

Frame: Carbon Steel
Contact Parts: SS 304 / SS 316L

Lifting Mechanism

Hydraulic or Pneumatic

Speed Control

Variable Frequency Drive (VFD)

Impeller Design

Interchangeable impellers for versatile operation

Disc Type

Double suction cowl disc impeller – reduces dispersion time by up to 40%

Scraper System

Separate drive scrapper for enhanced wall and bottom material incorporation

Vacuum Option

Available on request

Available Options

  • Explosion-proof motor configuration
  • Vacuum sealing system for sensitive materials
  • Jacketed tanks for heating or cooling
  • Touch panel PLC control systems
  • Custom impeller diameters for specific viscosity requirements

Technical Specifications (Sample Range)

Parameter
Value
Power Range

3 HP – 50 HP

Speed Range

Up to 3,000 RPM (adjustable)

Vessel Size Compatibility

10 – 1000 Liters

Impeller Types

Cowles-type, Cowl disc

Motor Type

TEFC / Explosion-Proof

Operating Modes

Batch or Continuous

MODELTotal CAPACITY (I)MOTOR (HP)
HSD-1001005
HSD-2502507.5
HSD-40040010
HSD-50050015
HSD-1000100025
HSD-2000200040

Addisons Paints & Chemicals
Addisons Paints & Chemicals

High speed disperser 1000 liters - 3 nos supplied for their automotive coating unit , Chennai Application: Automotive coatings

Fortune chemie
Fortune chemie

High speed disperser with Side scrapper and vacuum arrangement Application: Resin manufacturing

C & E Ltd
C & E Ltd

Application: Leather chemicals

Frequently Asked Questions (FAQs)

  • 1. What’s the advantage of a double suction cowl disc impeller?

    The cowl disc impeller increases flow efficiency and reduces dispersion time by up to 40%, although it slightly increases motor horsepower demand by about 20%.

  • 2. Can I use this disperser for high-viscosity materials?

    Yes, the system supports interchangeable impellers and scrapper drives, making it ideal for mid to high-viscosity applications.

  • 3. Is a vacuum option available?

    Yes, a vacuum-compatible model can be provided, ideal for air-sensitive materials or improved deaeration during dispersion.

  • 4. How does the variable frequency drive help?

    VFD allows smooth speed transitions from low agitation to high shear dispersion, enabling better process control and energy efficiency.

  • 5. Is it possible to use this disperser for hazardous materials?

    Yes, MIKRONS offers an explosion-proof version with flameproof motors and controls for safe use in hazardous environments.

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